I'm working on a prototype steel oil pan for a stock VG block/girdle in a Z32 chassis and am finally at a point where I can show some pictures and design details. Enjoy. 100% designed and pre-assembled in SolidWorks, final render ![](http://bde-performance.com/pics/BDE_OIL_PAN_SOLID_WORKS.png)
Prototype pics, some things will change in the final version from what you see here.
Right side - all of the tubes are for external bolt access holes to allow moving the sides out to maximize pan volume and make room for as much oil control as possible. ![](http://bde-performance.com/pics/BDE_OIL_PAN_RIGHT.jpg)
Left side
![](http://bde-performance.com/pics/BDE_OIL_PAN_LEFT.jpg)
Bottom - bolt access tubes are visible here. I had to make a magnetic 12 point socket to hold the nuts for easy assembly.
![](http://bde-performance.com/pics/BDE_OIL_PAN_BOTTOM_1.jpg)
![](http://bde-performance.com/pics/BDE_OIL_PAN_BOTTOM_2.jpg)
Sump baffles with trap doors - basically 4 mini-sumps all feeding into the center where the pickup resides.
![](http://bde-performance.com/pics/BDE_OIL_PAN_SUMP_ BAFFLES.jpg)
Fit testing to block and chassis
![](http://bde-performance.com/pics/BDE_OIL_PAN_FIT_TEST_1.jpg)
Oil filter tree? We don't need no stinking oil filter tree...
![](http://bde-performance.com/pics/BDE_OIL_PAN_FIT_TEST_2.jpg)
Assembly/weld jig to align the gasket rails and keep them all as straight as possible while welding.
![](http://bde-performance.com/pics/OIL_PAN_JIG_1.jpg)
Gasket rails and bolt access tubes attached.
![](http://bde-performance.com/pics/OIL_PAN_JIG_2.jpg)
Water jet cut ends - cost $70 each at this stage but still way less than machining them regardless of quantity.
![](http://bde-performance.com/pics/WATER_JET_END_RAIL_FRONT.jpg)
![](http://bde-performance.com/pics/WATER_JET_END_RAIL_REAR.jpg)
Oil pump pickup assembly jig and parts
![](http://bde-performance.com/pics/OIL_PUMP_PICKUP_JIG_1.jpg)
![](http://bde-performance.com/pics/OIL_PUMP_PICKUP_JIG_2.jpg)
Louvered windage tray removes oil from the rotating assembly and shields it from the internal oil/air tornado spinning around the crank so it can return to the sump faster.
![](http://bde-performance.com/pics/BDE_OIL_PAN_WINDAGE_TRAY.jpg)
Turbo oil drain baffle - the boss has an angle cut on the sump side so the little trap door will take at least 0.5 G in a corner for it to swing closed and prevent sump oil from climbing into the drain tube on hard cornering. Also works as a shield to prevent windage oil from finding its way in during straight line acceleration.
![](http://bde-performance.com/pics/BDE_OIL_PAN_TURBO_DRAIN_ BAFFLE.jpg)
-10 AN ORB on the other side of the turbo oil drain bosses... pretty little welds :) The rest of the seams will all be TIG brazed with silicon bronze to keep the heat input down and reduce warpage.
![](http://bde-performance.com/pics/BDE_OIL_PAN_TURBO_DRAIN_ BAFFLE_-10_ORB.jpg)
Hopefully this all shows "some" of the work and investment that goes into developing a part like this prior to seeing a penny of profit... as it should be.
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