It's really not complex. Saving substantial material off of calipers could / will compromise their integrity and strength.
The root of your problem is the shallow rotor offset you are forced into by using a repurposed caliper.
Bernie Bilski berniebilski@cox.net1995 Nissan 300ZX TwinTurbo in Cobalt Green1997 Nissan 240SX SE in Ultra RedZCCNV #390 ~ ECZA #368
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